This page steps you through the process of installing the XMOD Generation 1 Ion Pro 2S Pack. Be sure to charge the batteries before using them for the first time. This is a long process, but only requires moderate soldering skill. Take your time and be sure to perform the safety checks with your Mini Meter or equivalent MultiMeter.
Step 1
First break the car down and remove the EP (Electronics Package) from the car.
Go ahead and cut the battery holders off but leave a little bit of wire as shown.
I also trim the wire keeper off the top of the front motor mount since it won't
fit the larger wires of the Pro Kit.
Step 2
Now we need to make room for the larger wires. Take the Side Cut Snippers and cut the EP housing as shown.
Step 3
This is what the EP housing should look like when you are done with this part.
Step 4
This step is optional, but I do it on all my cars. The purpose is to allow for easy tuning of the receiver. Most cars don't need any adjustment, but if your car does need it this makes it very easy to do.
I start the hole with a hobby knife as shown here. Be careful not to gouge the receiver adjustment pot underneath.
Step 5
Then I make the hole a bit larger. Pull the receiver back so you don't hit the pot.
Step 6
Then I use a reamer to enlarge the hole and make it perfectly round. This is strictly cosmetic, so if you don't have a reamer, don't sweat it.
Step 7
This is what the cleaned up hole should look like.
Step 8
Now you have a quick and easy way to adjust the receiver pot. You do have to scrape the wax out first.
Step 9
Next we are going to prep the board for the Motor Wire Upgrade and the Pro Kit Harness. The Motor Wire Upgrade is optional, but highly recommended.
By the way, I have the board clamped into a Panavise to hold it securely while working.
Step 10
Use your soldering iron and wick to remove the solder holding the factory motor wires in place. If you have not used solder wick before, its very easy, just lay it over the solder joint and heat it with the iron, the solder will wick into the braid pulling it out of the solder joint.
Step 11
Remove the factory power wires. Don't worry about doing a perfect job since we are going to drill it anyway.
Step 12
Now that the wires are gone we need to scrape the green cladding off of the board in the two bottom locations with a hobby knife. This gives us a larger surface to solder to. This photo shows the power positive being scraped.
Step 13
Here we are scraping the motor positive.
Step 14
Next move to the top of the board and scrape the motor negative. This is a very important step. If you don't have a good connection here your steering will work, but your motor will not run since the FETs draw from the topside connection.
Step 15
Drill all 4 locations and then clean up the holes with a hobby knife so they are clean like the holes on the left side of this shot. The drill bit I use is a 1/16 or .062 diameter.
If you are using the
No Drill Pro Kit, you may skip this step.
Step 16
Do this wire first so you can get to both sides easily. Leave enough of the wire exposed on the top so you can touch the bare wire with solder. Then apply the heat to the wire where it sticks out of the bottom of the board and apply the solder to the joint on the top side. After the top is good I check the bottom and add more solder if required. I use Radio Shack Standard Rosin Core Solder .062 diameter #64-008 for this project.
Step 17
This is what the negative power wire should look like on the top side.
Step 18
Here is a better shot of the negative power wire solder joint. The negative power wire is the only wire that needs to be soldered on both sides, the other 3 are bottom only.
Step 19
This is what the bottom should look like. Your joints should be shiny like this. If not you have what is called a cold solder joint.
Important! Make sure there is no solder or stray wire strands bridging the gap between the power input wires.
Step 20
How not to do it!
This is a board that has a solder bridge across the capacitor on the power input side. If you follow the circuit you will see that this creates a direct short on the power input wires. If you connect cells up to a board like this they will fry.
Step 21
Insert the motor wires as shown.
Step 22
Solder them again make sure the joint is shiny.
Step 23
The motor wires are a bit longer so you will usually need to cut them off with the side cutters.
I did not show it above, but sometimes the power harness needs the same treatment.
Step 24
Here is the trimmed solder connections for the motor wires.
Step 25
Now we need to check for a shorted Board Harness. Using your Mini Meter Pro or equivalent MultiMeter, set the range to measure Ohms as shown. Then connect to the Pro Plug to the Board Harness. You don't have to worry about the polarity because we are only measuring resistance. A typical reading is pictured, although you may see a slight variation.
Step 26
This is what you do not want to see. For illustration purposes I have shorted the Board Harness with a screwdriver and the resulting "0.00" shows we have a dead short.
Step 27
Now we will check the Motor Wires for shorts. This is a good reading. As long as we do not see "0.00" we are in good shape.
A lot of EPs get fried as a result of sloppy soldering, so don't skip these past few steps.
Step 29
Now its time to drill the mounting holes. Use the 5/32 drill bit and go all the way through.
Step 31
We now have four 5/32" holes in the chassis.
Step 32
Next ream them out to 1/4" in size. If you don't have a reamer, you can work your way up to a 1/4" drill bit. If you try to drill it from the start with a 1/4" the chassis will crack so take your time and start with a smaller hole as shown.
Step 33
Next clean up the hole edges with a hobby knife.
Step 34
Nest we trim the factory battery holder alignment tabs as shown with the Side Cut Snippers.
Step 36
Here are the alignment tabs removed.
Step 37
Next file the edge with a hobby file.
Step 38
It will clean up nicely if you use a little finesse.
Step 39
Now that the battery mounting holes are in place its time to mount the batteries.
If you want to save some time and effort, you can buy an
XMOD Gen1 Pre Drilled Stock Chassis from us.
Step 40
Bend the end of the Ty-Wraps as shown.
Step 41
Here you can see why the holes need to be at least 1/4", otherwise the Ty-Wraps will not be above the board and will cause the chassis to splay out more than necessary.
Step 42
Insert all 4 of the Ty-Wraps as shown.
Step 43
Secure them as snugly as you can by hand and trim the as shown.
Step 44
Make sure the Ty-Wrap heads are on the top as shown.
Step 45
Also, be sure the wires are on the correct side as shown here. The wires should make a smooth bend and plug in easily but not have a lot of slack to get in the way.
Step 46
The last step is to solder the motor wires on as shown. Check operation of everything before putting the car back together. Be sure to keep the antenna wire away from power.
I don't have it done in these photos, but its a good idea to tape the antenna connector tab to make sure that you don't hit power and fry the receiver while testing.
Step 47
Re-Assemble the car, and give it a test run. Your car should be twice as fast as before. If not make sure you put everything back together properly and that you have no binding. If you spin a wheel and it doesn't keep going for 2-3 more turns you have binding.
Charging Lithium Ion Cells
WARNING! Improper usage and charging of Lithium Polymer batteries can result in explosion and or fire. See the Lithium Section of the
Batteries Q&A for important safety information. See the
Chargers section to find a charger appropriate for your battery type.